Dab tsi yog Automotive Aluminium Roj Tank Phaj?
Lub tsheb aluminium roj tank phaj yog cov ntawv tshwj xeeb aluminium alloy siv los tsim cov roj cia rau cov neeg caij tsheb, cov tsheb thauj mus los, thiab cov tsheb sib xyaw.
Tsis zoo li cov qauv kev lag luam, cov khoom siv txhuas siv rau cov roj tank yuav tsum ua tau raws li cov kev cai nruj heev. Nws yuav tsum muaj kev tiv thaiv corrosion zoo heev kom tiv taus ntev ntev - kev sib cuag nrog roj, noo noo, thiab ntsev txoj kev. Nws kuj yuav tsum tau zoo heev weldability kom nruj airtightness thiab zoo formability yuav tsum stamped rau hauv complex tank duab.
Vim tias lub ntiaj teb kev thawb rau kev txo cov pa roj carbon monoxide, cov tuam txhab tsim tsheb tau hloov pauv cov tsoos steel roj tso tsheb hlau luam nrog cov txhuas. Aluminium txo qhov hnyav tag nrho ntawm lub tsheb, uas txhim kho kev siv roj thiab txo qis emissions yam tsis muaj kev nyab xeeb.
Puas yog koj tab tom nrhiav rau tus neeg muag khoom txhim khu kev qha ntawm automotive aluminium roj tank daim hlau? Hu rau GNEE hnub no kom tau txais cov lus qhia ceev thiab sib tw rau koj qhov kev tsim khoom. Peb teb hauv 24 teev.
Core Advantages ntawm Automotive Aluminium Roj Tank Phaj
1. Lub neej ua haujlwm ntev dua
Aluminium ib txwm tsim cov yeeb yaj kiab oxide tuab ntawm nws qhov chaw thaum raug huab cua. Qhov kev tiv thaiv ntuj no tiv thaiv kev xeb los ntawm cov tshuaj lom neeg, dej noo, thiab ntsev hnyav -txhaj tshuaj ib puag ncig ntawm txoj kev caij ntuj no. Lub neej kev pab cuam ntawm lub tank roj aluminium yog qhov ntev dua li ntawm ib txwm siv lub tank steel, txo cov nqi tu thiab kev txaus ntshai heev.
2. Lub teeb yuag thiab txuag hluav taws xob
Aluminium tsuas muaj ib qho - peb qhov ntom ntawm cov hlau. Siv cov ntawv txhuas tuaj yeem txo qhov hnyav tag nrho ntawm lub tsheb los ntawm 5% mus rau 10%.
Rau txhua 100 kg ntawm qhov hnyav, kev siv roj poob li ntawm 0.4 litres ib 100 km.
CO₂ emissions raug txo los ntawm kwv yees li 1 kg rau txhua 100 kg txuag.
Qhov no ua rau txhuas yog cov khoom siv zoo tshaj plaws rau kev ua kom tau raws li cov qauv niaj hnub emission nruj.
3. Zoo heev vuam thiab sib sau
Cov roj tank feem ntau sib sib zog nqus- kos rau hauv ob sab thiab ces welded ua ke. Peb cov phaj aluminium yog optimized rau kev sib sib zog nqus nqus tsis muaj kua muag. Lawv kuj muaj kev sib raug zoo nrog MIG thiab TIG vuam txheej txheem, ua kom muaj kev ruaj ntseg zoo thiab 100% airtightness los tiv thaiv cov roj vapor xau.
4. 100% Cov khoom siv ntsuab rov ua dua tshiab
Aluminium muaj tus nqi rov ua dua 95%. Siv cov txhuas ua kom zoo zoo nrog cov qauv tsim ntsuab thiab cov kev cai ib puag ncig ntawm lub zog tshiab (EV thiab Hybrid) kev lag luam.
Yuav ua li cas xaiv txoj cai Aluminium Alloy
| Alloy Qib | Lub zog | Tsim Muaj Peev Xwm | Vuam muaj peev xwm | Corrosion Resistance | Hom Kev Siv Auto |
| 3003 | Nruab nrab | Zoo heev | Zoo heev | Zoo heev | General neeg nrog caij tsheb tank |
| 3004 | Nruab nrab -High | Zoo | Zoo | Zoo heev | Kev lag luam tsheb tank |
| 5052 | Nruab nrab -High | Zoo | Zoo heev | Zoo heev | Tsheb roj tank |
| 5754 | Nruab nrab -High | Zoo | Zoo heev | Zoo heev | European txheem tsheb tank |
| 5083 | Siab | Nruab nrab | Zoo | Heev | Hnyav- lub luag haujlwm / lub tsheb tshwj xeeb |
| 5A03 | Nruab nrab -High | Zoo | Zoo heev | Zoo heev | Tsawg-kub / huab cua huab cua |
Tshuaj muaj pes tsawg leeg
| Alloy | Si | Fe | Cu | Mn | Mg | Cr | Zn | Al |
| 3003 | Tsawg dua lossis sib npaug li 0.6 | Tsawg dua los yog sib npaug li 0.7 | Tsawg dua los yog sib npaug li 0.2 | 1.0–1.5 | – | – | Tsawg dua los yog sib npaug li 0.1 | Tshuav |
| 3004 | Tsawg dua los yog sib npaug li 0.3 | Tsawg dua los yog sib npaug li 0.7 | Tsawg dua lossis sib npaug li 0.25 | 1.0–1.5 | 0.8–1.3 | – | Tsawg dua lossis sib npaug li 0.25 | Tshuav |
| 5052 | Tsawg dua lossis sib npaug li 0.25 | Tsawg dua lossis sib npaug li 0.4 | Tsawg dua los yog sib npaug li 0.1 | Tsawg dua los yog sib npaug li 0.1 | 2.2–2.8 | 0.15–0.35 | Tsawg dua los yog sib npaug li 0.1 | Tshuav |
| 5754 | Tsawg dua lossis sib npaug li 0.4 | Tsawg dua lossis sib npaug li 0.4 | Tsawg dua los yog sib npaug li 0.1 | Tsawg dua los yog sib npaug li 0.5 | 2.6–3.6 | Tsawg dua los yog sib npaug li 0.3 | Tsawg dua los yog sib npaug li 0.2 | Tshuav |
| 5083 | Tsawg dua lossis sib npaug li 0.4 | Tsawg dua lossis sib npaug li 0.4 | Tsawg dua los yog sib npaug li 0.1 | 0.4–1.0 | 4.0–4.9 | 0.05–0.25 | Tsawg dua lossis sib npaug li 0.25 | Tshuav |
Xav tau kev pab sib piv cov tshuaj muaj pes tsawg leeg thiab alloy rau koj qhov pib kos duab? Xa koj cov kev xav tau rau GNEE pab pawg engineering rau kev sab laj khoom pub dawb.
Mechanical Properties
| Alloy | Kub | Tensile zog (MPa) | Yield zog (MPa) | Elongation (%) |
| 3003 | O / H14 | 120–170 | 95–140 | 5–12 |
| 3004 | H32 | 150–200 | 120–170 | 6–12 |
| 5052 | H32 | 210–260 | 130–200 | 7–15 |
| 5754 | H22 | 190–240 | 110–180 | 10–18 |
| 5083 | H111 | 275–350 | 125–275 | 10–16 |
Lus Cim: Lub "O" temper (tag nrho annealed) muaj qhov siab tshaj plaws elongation rau kev sib sib zog nqus nqus, thaum "H" tempers muab lub zog zoo dua rau cov qauv ntawm lub tank.
Txheem Specifications
| Parameter | Muaj Ntau Yam |
| Thickness | 0.8mm-4.0 hli |
| Dav | Custom (Standard ntau yam: 500mm - 2200mm) |
| Ntev | 500mm - 12000mm los yog muab rau hauv coils |
| Kub | O, H32, H34, H111 |
| Nto | Mill Finish, Huv Ntog (Npaj rau vuam / stamping) |
Kev siv ntau hauv Auto Industry
1. Tsheb thauj neeg thiab SUVs
Daim ntawv thov:Roj tshuab rau tsev neeg sedans, SUVs, thiab hybrid tsheb lub zog cia tank.
Pom zoo Alloy:3003o5052 ib.
Yog vim li cas:Cov tsheb no xav tau cov duab sib txawv hauv lub tank kom haum rau hauv cov chassis nruj. 3003 thiab 5052 muab qhov sib npaug zoo ntawm kev tswj tus nqi thiab kev sib sib zog nqus zoo heev - kos duab formability.
2. Kev lag luam tsheb thiab tsheb thauj khoom
Daim ntawv thov:Cov roj tank loj rau cov tsheb loj, ntev - tsheb thauj mus los, thiab tsheb npav.
Pom zoo Alloy: A 5052 aluminium phajib 5754.
Yog vim li cas:Lub tsheb roj tso tsheb hlau luam raug nthuav tawm sab nraum lub chassis thiab ntsib txoj kev hnyav kev co thiab cov pob zeb ya . 5052 thiab 5754 muab lub zog qaug zog thiab ntev ntev -.
3. Hnyav-Lub luag haujlwm thiab lub tsheb tshwj xeeb
Daim ntawv thov:Engineering tsheb, tsheb mining, thiab cov khoom siv thauj tshwj xeeb.
Pom zoo Alloy:5 083 o 5a03 ib.
Yog vim li cas:Cov tsheb no ua haujlwm nyob rau hauv qhov chaw huab cua (dej, dej tob, raug tshuaj lom neeg) . 5083 muaj kev tiv thaiv corrosion tsis zoo thiab lub zog muaj zog los tiv thaiv cov roj.
Yuav rau kev lag luam tsheb ntau lawm kab lossis cov neeg caij tsheb project? Qhia koj qhov ntim txhua hli nrog peb, thiab GNEE yuav muab rau koj nrog rau lub sijhawm ntev -, daim ntawv cog lus khoom ruaj khov nrog luv nqi.
Txheej txheem ntau lawm
- Melting thiab Casting: Raw aluminium ingots yog melted nrog cov ntsiab lus alloy.
- Kub Rolling: Cov hlau tuab tuab yog dov rau hauv cov ntawv hauv qab kub.
- Txias Rolling: Precision dov kom ua tiav lub hom phiaj tuab.
- Annealing (O Temper): Kev kho cua sov kom soften cov hlau thiab optimize nws kom sib sib zog nqus - kos duab.
- Kev Tu Nto: Tshem tawm tag nrho cov roj dov kom qhov chaw huv si zoo kawg nkaus thiab npaj rau kev vuam tam sim ntawm koj lub Hoobkas.
- Kev tshuaj xyuas: Txheeb xyuas cov thickness, flatness, thiab nto zoo.
- Txiav thiab Packing: Txiav rau qhov loj me thiab ntim ruaj ntseg.
Kev Tswj Xyuas Zoo thiab Kev Xeem
- Tshuaj ntsuam xyuas: 100% spectrometer kuaj ib batch kom paub meej muaj pes tsawg leeg.
- Kev Ntsuas Tensile: Kom paub meej tias cov ntaub ntawv muaj zog sib tw nrog MTC (Cov Khoom Siv Xeem Ntawv Pov Thawj).
- Erichsen Test (Cupping Test): Peb lub cev sim qhov sib sib zog nqus- kos duab ua haujlwm kom ntseeg tau tias daim ntawv yuav tsis tawg thaum koj ntaus nws rau hauv lub tank.
- Airtightness Simulation: Ua kom cov khoom siv zoo kawg nkaus ntom rau vuam.
- AI Visual Inspection: Cov koob yees duab luam theej rau saum npoo kom lav tsis muaj khawb, suav nrog, lossis cov cim dov.
Peb cov ntaub ntawv ua tau raws li ASTM B209, EN 485, thiab GB / T 3880, thiab peb tuaj yeem ua raws li IATF 16949 cov cai rau cov khoom siv tsheb.
Auto-Txoj Kev Ua Haujlwm Zoo
Automated robotic vuam kab xav tau cov ntaub ntawv nrog xoom seem variations. Yog hais tias lub phaj thickness txawv, lub vuam neeg hlau yuav kub hnyiab tau los ntawm cov hlau. GNEE tau lees tias nruj automotive kam rau ua:
| Xyuas yam khoom | Tolerance Range |
| Thickness | ± 0.02 hli rau ± 0.08 hli (nyob ntawm lub hauv paus thickness) |
| Dav | ± 1.0mm txog ± 2.0mm |
| Flatness | Tsawg dua los yog sib npaug li 3 hli ib 'meter' |
| Nto Zoo | Tsis muaj roj me ntsis, tsis muaj cov cim siab, tsis muaj kab nrib pleb |
Ntim thiab xa khoom
Thaum thauj cov hlau hla dej hiav txwv, noo noo tuaj yeem ua rau oxidation (dawb xeb). Peb siv cov khoom ntim kev tshaj lij los tiv thaiv koj cov peev txheej.
- Ntim: Txhua pawg ntawm daim hlau yog qhwv hauv cov dej noo-cov ntawv pov thawj thiab tuab PE yas zaj duab xis.
- Kev them nyiaj yug: Loaded mus rau export muaj zog- txheem ntoo pallets (fumigated).
- Kev Ruaj Ntseg: Stripped nrog hnyav - lub luag haujlwm steel bands tiv thaiv kev hloov pauv lossis khoov hauv lub thawv.
- Kev xaiv xa tuaj: 20GP lossis 40HQ ntim ntawm hiav txwv freight. Peb kuj txhawb nqa rail freight thiab huab cua xa mus rau kev txiav txim ceev.
- Lub Sijhawm Lead: 15-25 hnub rau cov qauv txiav txim. Kev cai ntau thiab tsawg feem ntau siv 25-35 hnub.
Tus nqi suav li cas
Tus nqi Formula:
Nqe=SMM (Base Ingot Nqe) + Tus Nqi Ua Haujlwm + Kev Ua Haujlwm Zoo Tshaj
- SMM Base Nqe: Tus nqi tiag -lub sij hawm tus nqi ntawm cov khoom siv raw khoom ntawm lub khw (xws li Shanghai Metals Market).
- Alloy Qib: 3003 yooj yim dua rau yob, yog li tus nqi ua haujlwm qis dua . 5083 nyuaj dua thiab siv lub sijhawm tshuab ntau dua, ua rau tus nqi ua haujlwm siab dua.
- Temper: Ua kom muaj qhov ruaj khov "O" temper rau kev sib sib zog nqus nqus yuav tsum tau tshwj xeeb annealing, uas ntxiv tus nqi me me rau tus nqi.
- Qhov Loj: Cov phaj nyias nyias lossis ultra- cov phaj dav siv sijhawm ntev dua los tsim thiab muaj nqi ua haujlwm ntau dua.
Vim li cas thiaj xaiv GNEE?
- Customization: Peb txhawb nqa tsis yog - qauv dav, ntxiv - nyias, thiab tuab phaj customization kom phim koj qhov tshwj xeeb stamping tuag.
- Cov ntim tau yooj yim: Peb lees txais cov kev txiav txim me me rau koj cov haujlwm R & D thiab tuaj yeem nce mus txog cov khoom siv loj heev thaum koj pib ntau lawm.
- Mixed Orders: Koj tuaj yeem xaj 3003, 5052, thiab 5083 alloys tag nrho hauv tib qho khoom xa tuaj.
- Kev sib raug zoo: Peb cov txheej txheem dov nruj nreem lav tias batch 1 thiab batch 100 yuav ua tau zoo ib yam ntawm koj cov kab ntau lawm.
- Cov Ntawv Pov Thawj Zoo: Peb muab MTC ua tiav nrog txhua qhov kev txiav txim thiab txais tos thib peb -kev soj ntsuam tog zoo li SGS lossis BV.
Xa koj cov lus qhia tshwj xeeb thiab kev thov txhua hli rau peb hnub no, thiab peb cov kws tshaj lij yuav muab kev kho kom haum, tus nqi -txuag cov lus hais tsis pub dhau ob peb teev.
